Produces 1.00 Each of Product Material - Mosquito scientific instrument system

• Process Type: Assemble Mosquito Scientific Instrument System

  fabrication process of the Mosquito Scientific System

  • Input: consumes 5.00 Each Prototype - Joint-type transducer

    One type of transducer made by SENSORICA members, for the Mosquito sensor

    • Process Type: Assemble joint-type transducer

      Assemble the joint-type transducer from individual components - mirror, joint, connector and possibly adapter.

      • Input: consumes 1.00 Each Part by piece - Mosquito glass capillary
        Domain: Mechanical, Material Item: Part/Component/Product, Source: purchased

        This is a component, a glass capillary, used in joint-type transducer fabrication, and probably in other transducers as well (TBD).
        It was also used to fabricate glass ball lens by melting the a capillary with a butane torch.

      • Input: consumes 1.00 Each Part Optical - Mosquito lever
        Domain: Mechanical, Material Item: Part/Component/Product, Source: SENSORICA

        The lever is a silver coated rod (can be a glass fiber). The coating is applied on the tip. If glass fiber, after the it has been properly cleaved silver is coated on one tip.

        • Process Type: make levers

          optical fiber coating: fiber preparation - cleaving and cleaning, coat glass fiber tip with silver

          shrinking: assemble the lever with the delivery fiber.

          • Input: consumes 1.00 Each Part Optical - Mirror on fiber
            Domain: Optical, Material Item: Part/Component/Product, Source: SENSORICA

            Metallic mirror applied to the lever of a joint-type transducer. The mirror is applied in house by the optical fiber wet coating process.
            Mirrors might be used in other types of transducers as well.

            • Process Type: make mirror

              Optical fiber coating. At this moment we only have the wet coating process, perfected by Francois.
              This process can be used for the joint-type transducer and for the constriction-type transducer.

              • Input: consumes 0.30 mL Silver activator concentrate
                Domain: Chemical, Material Item: Part/Component/Product, Source: purchased

                120 ml. see Silver Concentrate for details

              • Input: consumes 0.30 mL Silver reducer concentrate
                Material Item: Part/Component/Product, Source: purchased

                120 ml
                see Silver concentrate for details

              • Input: consumes 0.30 mL Silver solution concentrate
                Material Item: Part/Component/Product, Source: purchased

                120 ml silver solution concentrate (AgNO3+NH3), must be mixed with silver activator (NaOH) + reducer (formaldehyde in methanol)

              • Input: cites 1.00 Idea Method - Wet coating
                Deliverable: Document method, Source: SENSORICA

                improve double side mirrors coating

              • Input: cites 1.00 Idea Design Optical - Joint-type transducer
                Deliverable: Design technical, Domain: Optical, Material Item: Part/Component/Product, Source: SENSORICA

                A precise, optical fiber-based displacement/force transducer. Used in the Mosquito Scientific Instrument. First designed and tested by Tibi and Ivan in 2010.

              • Input: consumes 15.00 mm Consumable - Optical fiber
                Domain: Optical, Material Item: Consumable, Source: purchased

                Optical guide, can be of glass of polymer. Usually it comes in a cylindrical shape. Can be MM (multimode) or SM (single mode)

              • Input: uses 0.17 HR Silver coating device
                Material Item: Equipment, Source: SENSORICA

                a device to perform wet silver coating

              • Input: uses 0.30 HR Equipment - Optical - Microscope
                Domain: Any R&D, Material Item: Equipment, Source: purchased

                Microscopes are used to observe small objects. They come in many types.

              • Input: work 1.00 HR Work - Manufacturing - Optics
                Domain: Optical, Work: Manufacturing work

                Type of work - Assembling or making of optical/photonics parts. This type of work requires some techniques and training. Manufacturing can be done manually or using some equipment. This is about making stuff to be exchanged on the market, or about making prototypes or demos, for marketing and sales purposes.

            • Process Type: QT joint-type transducer - mirror

              Quality control process of the mirror.

              • Input: work 5.00 min Work - Quality control
                Work: Manufacturing work

                Type of work - Quality control type of work. This is a general category that applies for many manufacturing processes.

      • Input: consumes 1.00 Each Part Optical - Optical connector
        Domain: OptoMechanical, Material Item: Part/Component/Product, Source: purchased OR SENSORICA

        Connects two optical guides together. There are many types of connectors: ST, FC, SC, etc.
        http://en.wikipedia.org/wiki/Optical_fiber_connector

      • Input: consumes 1.00 Each Part Optical - Mosquito joint
        Domain: Mechanical, Material Item: Part/Component/Product, Source: SENSORICA

        Connecting a lever (that has a mirror) to a delivery fiber, with a polymer joint, to fabricate the joint-type transducer. Uses the oven.

        • Process Type: make joint

          Shrinking of the polymer tube for the fabrication of the joint-type transducer. Requires the use of equipment and tools.

          • Input: uses 0.30 HR Equipment - Joint shrinking device
            Domain: Optical, For Sale: For Sale, Material Item: Equipment, Source: SENSORICA

            Device used for the shrinking process in the joint-type transducer fabrication.

          • Input: uses 0.30 HR Equipment - Optical - Microscope
            Domain: Any R&D, Material Item: Equipment, Source: purchased

            Microscopes are used to observe small objects. They come in many types.

          • Input: consumes 5.00 mm Shrinking tube
            Material Item: Part/Component/Product, Source: purchased

            polymer tube that shrinks in diameter when heated. Can be used in electronics, or to assemble the joint-type transducer.

          • Input: uses 0.30 HR Equipment - thermocouple
            Domain: Electronic, Material Item: Equipment, Source: purchased

            used to measure temperature.

          • Input: work 1.00 HR Work - Manufacturing - Optics
            Domain: Optical, Work: Manufacturing work

            Type of work - Assembling or making of optical/photonics parts. This type of work requires some techniques and training. Manufacturing can be done manually or using some equipment. This is about making stuff to be exchanged on the market, or about making prototypes or demos, for marketing and sales purposes.

        • Process Type: QT Joint-type transducer - all

          Quality testing process for the entire transducer. A datasheet is created.

          • Input: work 5.00 min Work - Quality control
            Work: Manufacturing work

            Type of work - Quality control type of work. This is a general category that applies for many manufacturing processes.

      • Input: work 1.50 HR Work - Manufacturing - Mechanics
        Domain: Mechanical, Work: Manufacturing work

        Type of work - Assembling mechanical parts. This type of work requires some techniques and training. Manufacturing can be done manually or using some equipment. This is about making stuff to be exchanged on the market, or about making prototypes or demos, for marketing and sales purposes.

    • Process Type: QT Joint-type transducer - joint

      Quality testing of the entire transducer

      • Input: work 6.00 min Work - Quality control
        Work: Manufacturing work

        Type of work - Quality control type of work. This is a general category that applies for many manufacturing processes.

  • Input: consumes 1.00 Each Product Material - Physiological bath
    Deliverable: Product, Domain: Mechanical, For Sale: For Sale, Material Item: Part/Component/Product, Source: SENSORICA

    Device designed to hold a biological sample in the Mosquito Scientific Instrument System.

    • Process Type: Assemble bath

      assemble the bath from all its components

      • Input: consumes 1.00 Each Prototype Material - Physiological bath
        Deliverable: Prototype, Domain: Mechanical, For Sale: For Sale, Material Item: Part/Component/Product, Source: SENSORICA

        A prototype is linked to a design.

        • Process Type: Make Bath electrical stimulation bath

          Assembling and QT of the bath's electrical stimulation module

          • Input: work 1.00 HR Work - Manufacturing - Electronics
            Domain: Electronic, Work: Manufacturing work

            Type of work - Assembling of electronics components. This type of work requires some techniques and training. Manufacturing can be done manually or using some equipment. This is about making stuff to be exchanged on the market, or about making prototypes or demos, for marketing and sales purposes.

    • Process Type: QT of the assembled bath system

      Quality control processes for the bath

      • Input: work 20.00 min Work - Quality control
        Work: Manufacturing work

        Type of work - Quality control type of work. This is a general category that applies for many manufacturing processes.

  • Input: consumes 1.00 Each Product Material - Mosquito sensor
    Domain: OptoElectroMechanical, For Sale: For Sale, Material Item: Part/Component/Product, Source: SENSORICA

    The Mosquito sensor is an opto-electronic device designed to interpret data from optical fiber-based displacement/force transducers.

    • Process Type: Assemble Mosquito

      Assemble the Mosquito sensor using all made components

      • Input: consumes 1.00 Each Prototype Material- Mosquito electronics layer
        Deliverable: Prototype, Domain: Electronic, Material Item: Part/Component/Product, Source: SENSORICA

        This is a generic category for the electronic layer of the Mosquito. This electronic layer contains modules for signal acquisition, i.e. reading a photodiode, signal conditioning (amplification, filtering and others), numeration and operations on data (ADC and DAC, DSP...).

        If you use this resource type you need to specify which prototype or sub-product you are using.
        See this doc for different versions of the electronic layer
        https://docs.google.com/document/d/1lUcR376j7tqXnkwuLuBDfzvTcqASJ_Lok6zIO2ZZFd0/edit#

        • Process Type: Assemble Mosquito electronics layer

          Assembly of all electronics parts of the Mosquito

          • Feature: 1.00 Each Mosquito electronics layer architecture Feature for Prototype Material- Mosquito electronics layer
            • Option: Prototype Material - Mosquito electronics layer v3
              Deliverable: Prototype, Domain: Electronic, Material Item: Part/Component/Product, Source: SENSORICA

              This is a circuit board that mixes the laser driver created by Frederic and the photodiode circuit created by Jonathan. Development was done by Jonathan.

          • Input: work 3.00 HR Work - Manufacturing - Electronics
            Domain: Electronic, Work: Manufacturing work

            Type of work - Assembling of electronics components. This type of work requires some techniques and training. Manufacturing can be done manually or using some equipment. This is about making stuff to be exchanged on the market, or about making prototypes or demos, for marketing and sales purposes.

        • Process Type: QT for the Mosquito electronic layer

          Quality control of the Mosquito electronics once assembled

          • Input: work 7.00 min Work - Quality control
            Work: Manufacturing work

            Type of work - Quality control type of work. This is a general category that applies for many manufacturing processes.

      • Input: consumes 1.00 Each Part Optical - Mosquito optical layer
        Domain: OptoMechanical, Material Item: Part/Component/Product, Source: SENSORICA

        This is a generic category for the optical layer of the Mosquito sensor. Variations of this will contain different configurations of optical/photonics components.

        https://docs.google.com/document/d/1lUcR376j7tqXnkwuLuBDfzvTcqASJ_Lok6zIO2ZZFd0/edit#

        • Process Type: Assemble Mosquito photonics layer

          Assembling of different optical/photonic modules of the Mosquito

          • Feature: 1.00 Each Mosquito optical layer architecture Feature for Part Optical - Mosquito optical layer
            • Option: Part Electrooptical PD and LD
              Domain: ElectroOptical, Material Item: Part/Component/Product, Source: purchased

              This is an assembly of a PD and a LD, used in the Mosquito and in other types of optical sensors.
              Some of them are canned into metal casing. Others can come as fiber assemblies using couplers or circulators

            • Option: Part Optical - Circulator
              Domain: Optical, Material Item: Part/Component/Product, Source: purchased OR partner

              An optical circulator is a special fiber-optic component that can be used to separate optical signals that travel in opposite directions in an optical fiber, analogous to the operation of an electronic circulator. An optical circulator is a three-port device designed such that light entering any port exits from the next. This means that if light enters port 1 it is emitted from port 2, but if some of the emitted light is reflected back to the circulator, it does not come out of port 1, but instead exits from port 3. Circulators can be used to achieve bi-directional transmission over a single fiber. Because of its high isolation of the input and reflected optical powers and its low insertion loss, optical circulators are widely used in advanced communication systems and fiber-optic sensor applications.
              Optical circulators are non-reciprocal optics, which means that changes in the properties of light passing through the device are not reversed when the light passes through in the opposite direction. This can only happen when the symmetry of the system is broken, for example by an external magnetic field. A Faraday rotator is another example of a non-reciprocal optical device.

            • Option: Part Optical coupler/splitter
              Deliverable: Product, Domain: Optical, Material Item: Part/Component/Product, Source: purchased OR SENSORICA

              Connects optical guides: n inputs to m outputs. Works in reverse.

          • Input: work 1.00 HR Work - Manufacturing - Optics
            Domain: Optical, Work: Manufacturing work

            Type of work - Assembling or making of optical/photonics parts. This type of work requires some techniques and training. Manufacturing can be done manually or using some equipment. This is about making stuff to be exchanged on the market, or about making prototypes or demos, for marketing and sales purposes.

        • Process Type: QT for the Mosquito optical layer

          Quality testing of the optical layer once assembled.

          • Input: work 15.00 min Work - Quality control
            Work: Manufacturing work

            Type of work - Quality control type of work. This is a general category that applies for many manufacturing processes.

      • Input: work 1.00 HR Work - Manufacturing - Mechanics
        Domain: Mechanical, Work: Manufacturing work

        Type of work - Assembling mechanical parts. This type of work requires some techniques and training. Manufacturing can be done manually or using some equipment. This is about making stuff to be exchanged on the market, or about making prototypes or demos, for marketing and sales purposes.

  • Input: work 1.00 HR Work - Manufacturing - Mechanics
    Domain: Mechanical, Work: Manufacturing work

    Type of work - Assembling mechanical parts. This type of work requires some techniques and training. Manufacturing can be done manually or using some equipment. This is about making stuff to be exchanged on the market, or about making prototypes or demos, for marketing and sales purposes.